Author Topic: cutting edge technology milling  (Read 4295 times)

0 Members and 3 Guests are viewing this topic.

Offline Riverrat

  • Gold Member
  • ****
  • Posts: 2169
  • Thanked: 56 times
  • Location: oxford kansas
cutting edge technology milling
« on: March 26, 2016, 09:09:53 am »
I cant believe how far machining technology has came.  This video was shot in my shop and will be featured on the mastercam website.  I am using the new mastercam dynamic tool path routine to cut 316l stainless with a 3/8 endmill running 60 inches a minute and 3500 rpm before this technology came out we was running 10 inches a minute and 1200 rpm going through a lot of cutters.  I cut this oreder with a used endmill and running no coolant.  It cut the run time from 20 minutes a part down to 8.  the old way we cut a drop out of the center as you can see we are milling the whole center out of the part on new way.

"no man ever stood so tall as one that  stoops to help a child"

Forum Supporter

Offline iddee

  • Administrator
  • Gold Member
  • *******
  • Posts: 6150
  • Thanked: 412 times
  • Gender: Male
  • Location: Sophia, N. C.
Re: cutting edge technology milling
« Reply #1 on: March 26, 2016, 10:07:36 am »
Very nice..... And you can get these machines at Harbor Freight for $2.98, correct?
“Listen to the mustn'ts, child. Listen to the don'ts. Listen to the shouldn'ts, the impossibles, the won'ts. Listen to the never haves, then listen close to me... Anything can happen, child. Anything can be.”
― Shel Silverstein

Offline Zweefer

  • Administrator
  • Gold Member
  • *******
  • Posts: 1831
  • Thanked: 165 times
  • Gender: Male
  • Location: Eau Claire WI
Re: cutting edge technology milling
« Reply #2 on: March 26, 2016, 10:16:16 am »
Is that all freehand?
Keeping of bees is like the direction of sunbeams.
Henry David Thoreau

Offline Riverrat

  • Gold Member
  • ****
  • Posts: 2169
  • Thanked: 56 times
  • Location: oxford kansas
Re: cutting edge technology milling
« Reply #3 on: March 26, 2016, 10:45:08 pm »
Is that all freehand?

Fadal 4020 CNC machine

Very nice..... And you can get these machines at Harbor Freight for $2.98, correct?

They went up in price.  They are now $2.99 at harbor freight if you have their rewards card ;D
"no man ever stood so tall as one that  stoops to help a child"

Forum Supporter

Offline neillsayers

  • Gold Member
  • ****
  • Posts: 2175
  • Thanked: 198 times
  • Gender: Male
  • Location: Arkansas Ozarks, U.S.A.
Re: cutting edge technology milling
« Reply #4 on: March 26, 2016, 10:57:29 pm »
As an old machinist , I'm impressed! Never ran any CNC equipment, strictly old school.
Neill Sayers
Herbhome Bees
USDA Zone 7a

Offline Riverrat

  • Gold Member
  • ****
  • Posts: 2169
  • Thanked: 56 times
  • Location: oxford kansas
Re: cutting edge technology milling
« Reply #5 on: March 27, 2016, 10:17:57 am »
As an old machinist , I'm impressed! Never ran any CNC equipment, strictly old school.
I learned on the old manual machines before going to CNC.  If I could make a living running the old manuals i would much rather do that than then CNC.  They have taken the skill out of machining when CNC got advanced as it has
"no man ever stood so tall as one that  stoops to help a child"

Forum Supporter

Offline neillsayers

  • Gold Member
  • ****
  • Posts: 2175
  • Thanked: 198 times
  • Gender: Male
  • Location: Arkansas Ozarks, U.S.A.
Re: cutting edge technology milling
« Reply #6 on: March 27, 2016, 04:12:07 pm »
I learned on the old manual machines before going to CNC.  If I could make a living running the old manuals i would much rather do that than then CNC.  They have taken the skill out of machining when CNC got advanced as it has

That is so right. As far back as the eighties, we had to farm out production parts to CNC outfits to stay competitive. Manual milling and turning was for prototypes and custom work.
Neill Sayers
Herbhome Bees
USDA Zone 7a

Offline rcannon

  • Senior Member
  • ***
  • Posts: 423
  • Thanked: 18 times
  • Gender: Male
  • Location: Ft White, Fll
Re: cutting edge technology milling
« Reply #7 on: March 27, 2016, 09:26:55 pm »
We don't even hire machinists anymore. We hire programmers and button mashers.
We used to have Fadals and now have 5-axis Chirons. The speeds are amazing. Tolerances are in microns.